PRECISION BRAZING & PROCESSING FOR ELECTRONIC COMPONENTS
Electronic and electrical systems depend on components engineered for reliable conductivity, thermal management, mechanical strength, and consistent performance.
Rogers Metal Services provides brazing, annealing, cleaning, assembly, testing, and technical support for manufacturers of electrical contacts, connectors, sensors, power electronics, thermal-management systems, and precision electronic assemblies.
From new-product development and prototypes to short- and long-run production, Rogers helps manufacturers establish repeatable processes for critical metal components and assemblies.
Electrical & Power Components
Sensors &
Controls
Electronic Assemblies
SUPPORTING ELECTRONICS MANUFACTURERS
The metal components inside electrical and electronic systems may be small, but their performance can have a major impact on the finished product.
Contacts must conduct reliably. Connections must remain secure. Sensor housings must protect critical electronics. Thermal-management components must effectively remove heat. Brazed joints must remain consistent through repeated operating cycles.
Rogers combines decades of metal joining and thermal-processing expertise with flexible production capabilities to support manufacturers of demanding electronic and electrical components.
ELECTRONICS APPLICATIONS
ELECTRICAL CONTACTS & CONDUCTIVE COMPONENTS
Electrical contacts and conductive components require reliable material interfaces and consistent manufacturing to maintain electrical performance.
Typical applications include:
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Electrical contacts
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Contact assemblies
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Copper components
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Silver contact components
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Conductive terminals
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Contact carriers
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Switching components
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Electrical connection components
POWER ELECTRONICS & DISTRIBUTION
Power-management and distribution systems rely on metal components capable of carrying electrical current while managing heat and mechanical loads.
Typical applications include:
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Bus-related components
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Copper conductors
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Power terminals
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Distribution components
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Electrical contact assemblies
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Power connectors
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Switch components
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Conductive subassemblies
CONNECTORS & TERMINALS
Electrical connectors provide the critical interface between components, wires, sensors, controls, and other system elements.
Typical applications include:
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Electrical terminals
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Connector bodies
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Terminal assemblies
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Pin components
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Socket components
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Conductive fittings
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Cable-related components
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Precision metal connectors
THERMAL MANAGEMENT & COOLING
Metal components used in cooling systems often require precise joints, thin-wall tubing, complex geometries, and consistent production processes.
Typical applications include:
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Cooling plates
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Heat exchanger components
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Cooling tubes
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Thermal-management manifolds
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Liquid-cooling assemblies
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Heat sink-related components
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Fluid distribution systems
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Cooling-system fittings
SENSORS & CONTROL COMPONENTS
Modern equipment increasingly depends on sensors to monitor temperature, pressure, position, flow, and system performance.
Typical applications include:
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Pressure sensor housings
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Temperature sensor components
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Probe assemblies
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Position sensor housings
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Flow sensor components
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Stainless-steel housings
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Precision fittings
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Small metal assemblies
BATTERY & ENERGY STORAGE COMPONENTSBattery and energy-storage systems create demanding applications involving electrical conductivity, fluid management, cooling, and thermal control.
Typical applications include:
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Battery cooling components
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Thermal-management tubing
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Cooling manifolds
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Fluid connectors
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Conductive components
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Electrical connections
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Heat-transfer assemblies
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Precision tubing components
CAPABILITIES FOR INDUSTRIAL PRODUCT MANUFACTURERS
FURNACE BRAZING
Controlled processing for simultaneously joining multiple joints and producing consistent results across complex assemblies and production quantities.
ANNEALING
Controlled thermal processing to modify material properties, relieve stresses, improve ductility, or prepare components for additional manufacturing operations.
DEGREASING
Remove oils, lubricants, and manufacturing contaminants before brazing, assembly, testing, or subsequent processing.
